Production In-Charge

Foundry Industry

Profile – Production In-Charge

Qualification – B.Tech / Diploma – Mech.

Experience – Min. 8+ yrs. in ferrous/non-ferrous foundry industry (Expertise: High Pressure Molding Line, Sand Casting, Foundry, Team Handling, etc.)

Location – Mumbai , Jaipur

JD

The Production In-Charge oversees the end-to-end operations of the foundry floor, ensuring timely, efficient, and quality-driven production of castings. The role demands strong technical expertise in high-pressure molding lines, sand casting processes, and effective team leadership.

1. Production Planning & Execution

Develop and implement daily, weekly, and monthly production schedules.
Ensure efficient use of high-pressure molding lines and optimize casting cycles.
Monitor production output against set targets and take corrective actions when needed.
Coordinate with the design, pattern, and melting teams for seamless workflow.
2. Process Supervision & Control

Supervise sand preparation, mold assembly, pouring, cooling, knockout, and fettling processes.
Ensure proper usage and maintenance of molding machines (DISA, HWS, Sinto, etc.).
Implement and monitor process parameters for consistent casting quality.
3. Quality Assurance

Ensure strict adherence to quality standards and specifications.
Coordinate with the Quality department to analyze defects and implement root cause corrective actions (RCCA).
Promote defect prevention and continuous improvement activities.
4. Material Management

Monitor availability and consumption of raw materials (scrap, alloys, sand, binders, cores).
Reduce material wastage and manage rework/rejection effectively.
5. Team Handling & Coordination

Lead and motivate shop floor operators, supervisors, and support staff.
Allocate manpower efficiently across shifts and processes.
Conduct regular training and skill development sessions for workers.
6. Maintenance Coordination

Ensure preventive and breakdown maintenance of molding and casting equipment.
Coordinate with the maintenance department to reduce downtime and improve machine availability.
7. Health, Safety & Environment (HSE)

Enforce safety protocols and promote a safe working environment.
Monitor compliance with foundry safety, environmental, and statutory norms.
8. Reporting & Documentation

Maintain production reports, machine utilization data, rejection analysis, and efficiency tracking.
Present daily/weekly reports to Plant Head or higher management.
9. Continuous Improvement

Implement 5S, Lean, Kaizen, and other productivity improvement initiatives.
Contribute to process innovations and yield improvement.
10. Cross-Functional Coordination

Liaise with design, purchase, stores, quality, and dispatch departments.
Ensure timely availability of patterns, tools, consumables, and finished components.
Coordinate With:

8209004104 (Call & whatsApp)